Ablation-resistant carbide ZrTiCB for oxidizing environments up to 3,000 °C.

Ablation-resistant carbide ZrTiCB for oxidizing environments up to 3,000 °C.

Zeng, Yi;Wang, Dini;Xiong, Xiang;Zhang, Xun;Withers, Philip J;Sun, Wei;Smith, Matthew;Bai, Mingwen;Xiao, Ping;
Nature communications 2017 Vol. 8 pp. 15836
252
zeng2017ablationresistantnature

Abstract

Ultra-high temperature ceramics are desirable for applications in the hypersonic vehicle, rockets, re-entry spacecraft and defence sectors, but few materials can currently satisfy the associated high temperature ablation requirements. Here we design and fabricate a carbide (ZrTiCB) coating by reactive melt infiltration and pack cementation onto a C/C composite. It displays superior ablation resistance at temperatures from 2,000-3,000 °C, compared to existing ultra-high temperature ceramics (for example, a rate of material loss over 12 times better than conventional zirconium carbide at 2,500 °C). The carbide is a substitutional solid solution of Zr-Ti containing carbon vacancies that are randomly occupied by boron atoms. The sealing ability of the ceramic's oxides, slow oxygen diffusion and a dense and gradient distribution of ceramic result in much slower loss of protective oxide layers formed during ablation than other ceramic systems, leading to the superior ablation resistance.

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