Printed Structural Temperature Monitoring Embedded in Multi-Process Hybrid Additive Manufacturing - Journal of Materials Engineering and Performance

Printed Structural Temperature Monitoring Embedded in Multi-Process Hybrid Additive Manufacturing - Journal of Materials Engineering and Performance

Khuje, Saurabh;Hehr, Adam;Li, Zheng;Krishnan, Ajay;Kerwin, Lee;Kitt, Alex;Yu, Jian;Ren, Shenqiang;Khuje, Saurabh;Hehr, Adam;Li, Zheng;Krishnan, Ajay;Kerwin, Lee;Kitt, Alex;Yu, Jian;Ren, Shenqiang;
journal of materials engineering and performance 2021 Vol. 30 pp. 5093-5099
264
saurabh2021journalprinted

Abstract

A printed and built-in geometry with a capability of detecting temperatures over a wide range are highly sought-after characteristics for a structural health monitoring temperature sensor. In this work, we describe a printable copper-graphene electronic sensor for temperature monitoring with real-time deployment into a printed metal structural component. The smart component is manufactured using a combination of three additive processes: a direct-ink writing, laser powder bed fusion (LPBF), and ultrasonic additive manufacturing (UAM). The sensor is printed on a flexible ceramic substrate, embedded in the stainless steel LPBF component and capped with a UAM aluminum layer. The sensor exhibits a high resistance temperature sensitivity in a wide temperature detection range, with the performance capping at 500°C. These results, and the demonstrated ability to read temperature wirelessly, provide a path for remote structural health monitoring applications for additively manufactured components.

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doi:10.1007/s11665-021-05658-8
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